The manufacturing process of car decals involves several steps, combining technology, design, and craftsmanship.
Decals serve as an optimal choice for a lasting signage solution, whether you’re promoting a personal business or branding company vehicles. Custom car decals offer an efficient means of transforming your vehicle into a dynamic mobile billboard. With options in opaque, transparent, and perforated materials, car decals present a versatile way to showcase your brand while navigating the streets. Crafted from vinyl with a gummed backing, car decals provide a cost-effective and practical signage solution for your vehicle.
Car Decal Design:
The process begins with the conceptualization of the design. Whether it’s a company logo, promotional message, or decorative graphic, the design is visualized to meet the client’s specifications. Skilled graphic designers use specialized computer software to create the digital representation of the decal. This includes choosing colors, shapes, and sizes according to the client’s requirements.
Car Decal Production:
Car decals are commonly made from vinyl material. The type of vinyl selected depends on factors such as durability, intended use, and the surface it will be applied to. Vinyl sheets come in various colors and finishes.
Large-Format Printer/Cutter:
The designed image is then sent to a large-format printer/cutter. This machine prints the image onto the vinyl sheet and precisely cuts it into the desired shape.
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Ink Selection:
High-quality, weather-resistant inks are typically used to ensure the longevity of the decal, especially when exposed to various weather conditions.
Vinyl is fed through a conveyor or a large-format printer/cutter, where the desired image is designed and cut into specific shapes using computer software.
Weeding and Masking:
After printing, the excess vinyl around the design is manually or mechanically removed. This process is known as “weeding” and leaves only the intended design on the vinyl sheet.Then, a pre-mask, or transfer tape, is applied over the design. This serves as a carrier sheet that allows the entire design to be lifted off and applied to the vehicle in one piece.
The pre-mask is meticulously applied over the cut and weeded vinyl design. This step ensures that the decal maintains its integrity during the application process.
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Quality Control:
The completed decal is subjected to quality control measures. This includes checking for color accuracy, correct cutting, and overall adherence to the design specifications.
If the decals are intended for customer application, clear and detailed installation instructions are often provided. This ensures that end-users can correctly apply the decals to their vehicles.
Steps for Car Decal Installation:
Installing a car decal is a straightforward and swift process when following clear instructions:
- Surface Preparation: Clean the surface where the decal will be placed and allow it to air dry.
- Backing Removal: Peel off the backing of the decal to reveal the adhesive side. Sprinkle a mixture of water and mild detergent on the sticky part for accurate positioning of transparent or opaque decals. Perforated decals do not require water during installation.
- Application: Place the decals onto the car and use a squeegee to remove any excess water. Once free of moisture, the adhesive properties will activate, and your decal will be ready.
Correctly installed car stickers should stay securely in place during normal weather conditions. Ensure placement on smooth, flat areas of the car, and avoid using a pressure washer or mechanical washer on any car sticker to prevent damage or detachment.
Car Sticker Removal:
Removing a car sticker is a straightforward process in some cases and it can be challenging in other cases. Use a plastic scraper to peel them away and adhesive remover water to eliminate any adhesive residue. Exercise caution when removing decals from painted areas to avoid scratching the paint and maintain the vehicle’s aesthetic integrity.
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Packaging and Shipping:
Once the decals pass quality control, they are securely packaged to prevent damage during shipping. Packaging also includes any necessary application tools, such as squeegees or application instructions.
Car decals, when produced with precision and high-quality materials, serve as a versatile and effective means of conveying messages, promoting businesses, or adding a personalized touch to vehicles.
For further information or assistance, feel free to reach out to us:
Phone: (470) 292-3079
Email: hello@printprographics.com
